Metal sintering is a manufacturing process that involves heating powdered metal particles until they bind together. This technology is used to precisely produce complex metal pieces. During sintering, the powder is heated below its melting point, allowing it to bond and form a robust component. It is a widely employed method because it is environmentally friendly, low cost, and can create durable components.
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Allied Sinterings has been expertly crafting powdered and sintered metal goods since ! Our team utilizes top-notch powders and materials, and clients in diverse sectors regard our proficiency in handling complex shapes. Moreover, our Danbury plant has three sintering furnaces and 42 high-precision Dorst compacting presses from Germany. We also have a complete in-house tool room and tumbling and finishing department.
Here is a detailed breakdown of the sintering process:
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There are many advantages to using powder metallurgy, but is it really the best solution for your project? Powder metal can be applied as a coating or used as the layers of 3D-printed-objects. Powder metal can also be integrated into a single step in the manufacturing process, or used from start to finished product.
When powder metallurgy is used in manufacturing, you will still often see metal being compacted into a cookie-cutter-like die to mold it into the desired shape. With powder metallurgy, though, you never heat the metal to the point of liquefaction. Designers and engineers sometimes replace metal that liquifies with powder metal when they want to reduce weight without sacrificing structural strength.
While not all metals can be made into powder, mixes of powder metals, lubricants, and bonding-additives allow designers to create a wide array of highly customized, multi-dimensional parts and products ranging from fine meshes and thin-walled components to baking ware and metal plating.
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