From automotive filters to the filters found in medical devices, the proper filtration of various substances helps make the world go round, This leaves engineers responsible for identifying filter media that will deliver the perfect balance of durability, accuracy, and cost-effectiveness.
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Failure to implement an adequate filter media can lead to inconsistent pressure loads in your filter system, increase energy costs, and allow unwanted particles to pass through. This is why you must strive to understand the capabilities of woven wire mesh, particularly when used as a mesh filter.
So, what exactly is a wire mesh filter?
W.S. Tyler has been a prominent manufacturer of wire mesh products for over 150 years and is here to help you better understand if it is suitable for your filtration operation.
To that end, this article will cover:
What metal mesh is
What a mesh filter is
The benefits associated with metal mesh filters
How much mesh filters cost
Woven wire mesh, or simply wire mesh, is a calculated array of individual metallic wires interlocked together, forming pore openings with an exact size. Prior to the centuries-old weaving process used to fabricate the mesh, specifications, such as the mesh count, wire diameter, weave pattern, layer configuration, and alloy, are all predetermined.
Now, wire mesh can be molded and formed without compromising the integrity of the mesh openings. This allows it to deliver desirable filtration for a wide range of industries.
Filters are known to be porous materials designed to remove impurities and miscellaneous particles from liquids and gases. In the world of filtration, there are various materials used as filter media, such as metal fiber felt and wedge wire.
Wire mesh filters are a network of metallic wires that forms a pliable filter cloth with precise, rigid pore openings that engineers can customize to accommodate most filter systems. Additionally, because metal mesh filters are one of the most durable filter media available, they can be used in applications, such as sanitary pipe systems, to remove contaminants or in applications, such as nutsche filters, to extract a filter cake.
If you are interested in learning how woven wire mesh compares to other filtration solutions, you may find value in the following articles:
There are many benefits associated with wire mesh filters. This includes the filter's accuracy, flow rate, durability, and ability to be cleaned.
Let's look into how wire mesh can deliver the listed benefits.
One of the most significant advantages wire mesh has over most filter media used today is its ability to deliver an adequate flow rate. This is achievable as the wire diameter and mesh opening can be customized to perfectly match the contaminants you are filtering out, providing you with an enhanced level of filtration surface area.
This is especially true when a three-dimensional metal mesh filter is used. This is because three-dimensional mesh filters offset two layers of filter cloth, doubling the achievable flow rate.
While alloys such as Alloy 310, Inconel 600, Super duplex, Duplex, Hastelloy C22, and Titanium can be used to construct wire mesh filters, 300 series stainless steel is predominantly used. This helps create a filter that can withstand a wide range of impurities, pressure variations, and extreme temperatures without hindering the filter's accuracy.
In addition, stainless steel is a very pliable material, allowing the filter to be formed to fit your filter system and hold its shape after several uses.
The weaving process used to construct wire mesh filters is heavily monitored from start to finish. As a result, the pore openings of the filter are exact and uniform throughout the filter.
These precise pore opinings ensure that the end product, whether a filtered substance or a filter cake, is consistent and complies with industry standards.
As wire mesh features accurate pore openings, blinding and plugging are significantly reduced. This, combined with the enhanced flow rate, means system operators can clean the metal filter mesh easily.
These two properties allow the wire mesh filter to be backflushed and purged of any unwanted debris with minimal pressure.
The most notable limitation associated with wire mesh filters is the limitation as to how much wire mesh can be drawn when being formed into a filter. In fact, there is a ratio that must be followed to ensure the mesh is not drawn deeper than its diameter, damaging the mesh.
So, for example, a direct fuel injection automotive filter with a 5-inch diameter can only have a depth of five inches or less.
It's also important to know that a wide variety of wire mesh weave patterns can't be woven past 5 microns. This can be problematic when working with various gases, as gaseous particles can typically pass through 5-micron screens.
From extruder screen packs to sanitary pipe sock screen gaskets, the price of a wire mesh filter is dependent on the parameters of the filter. This includes the layer configuration, mesh specifications, and amount of fabrication needed to form the desired size and shape of the filter.
Additionally, the quantity of filters being acquired plays a major role in the overall price of a wire mesh filter. This is because most wire mesh filters are made to order, which requires several hours to set up the tooling needed to construct any particular filter.
A good rule of thumb to follow when designing wire mesh filters is higher purchase volumes reduce the overall cost.
Read the following article to learn more about the factors surrounding the cost of a wire mesh filter:
Wire mesh filters are a network of metallic wires interlocked together to form precise pore openings that can be used to decontaminate a substance or extract a filter cake. The cleanability, accuracy, flow rate, and durability that wire mesh offers make it stand out when compared to other filter media, such as metal fiber felt and wedge wire.
As you continue to pursue wire mesh filters, it's essential that you understand the two forms wire mesh is available in: square mesh and filter cloth. Knowing the differences between the two mesh variants will help to ensure you achieve efficient filtration.
With over 150 years of wire mesh experience, W.S. Tyler strives to ensure you understand everything you need to know about mesh filters.
Are you interested in learning more about stainless filter mesh? Contact us today to secure an expert consultation!
Review the following article to gain insight into how square mesh and filter cloth differ:
From retail stores to car shops, airborne contaminants and allergens are all around us. This leaves air system manufacturers with the daunting task of identifying a filter media that can prevent their systems from circulating these potentially harmful airborne particles.
Despite there being a wide range of filter media to choose from, metal mesh is a standout solution. It delivers a balance of several beneficial qualities that can make for a safer environment.
But are metal mesh air filters the solution your air filtration systems call for?
W.S. Tyler has worked within the world of filtration for over 140 years and understands that selecting the right filter media doesn't come without trial and tribulations. As metal mesh is our specialty, we want to help you overcome this obstacle by removing any hesitations you may have.
It's for this reason that the following article will provide insight into why you may want to consider incorporating metal mesh air filters. You will learn:
What metal mesh is
What an air filter is
The benefits metal mesh delivers to air filtration systems
How much metal mesh cost
Metal mesh, also referred to as woven wire mesh, is often defined as a network of metallic wires interlocked together using a stringent weaving process. This creates pore openings that deliver the rigidity and precision needed to deliver optimal filtration performance.
With that said, parameters such as wire diameter, mesh count, weave pattern, and alloy can all be customized.
Air filters are filtration mediums specifically designed to remove potentially harmful particles, such as mold, dust, and certain bacteria, from the air. This can help keep unpleasant odors at bay and, more importantly, protect visiting patrons from the hazards associated with these particles.
Metal mesh offers several beneficial qualities that allow it to be applied to countless filtration applications. In regards to air filters, the customization, durability, and cleanability it delivers are the qualities that help distinguish metal mesh from other air filter solutions.
Customization
As stated above, you can design metal mesh to feature the mesh specifications. This will help ensure your air filtration system can properly remove unwanted airborne particles.
Metal mesh can also be formed to accommodate virtually any air filtration operation. There are several post weaving processes that can be applied to bend, cut, stamp, and otherwise alter metal mesh without sacrificing the accuracy of the pore openings.
Durability
Air filters are commonly constructed from various papers or cotton as they are relatively inexpensive materials. That said, they are vastly less durable than metal mesh and must be replaced more often.
This not only costs money to purchase replacement filters but causes increased downtime that can leave visitors susceptible to inhaling airborne contaminants.
Metal mesh, however, is constructed from metallic alloys, such as stainless steel, thus, has an increased level of durability. Not only does this mean the mesh can withstand the impact of abrasive particles better, but it also has superior resistance to various corrosive materials.
Cleanability
Possibly the most significant quality offered by metal mesh is its cleanability. When using paper or cotton filters, once the filter becomes dirty, it must be replaced as the particles become entangled in the fibers.
Now, as metal mesh is typically made from stainless steel, it can easily be cleaned. This is commonly done by simply wiping the filter clean with a damp cloth; however, there are several other cleaning options that can be applied to metal mesh filters.
To learn more about how you can clean your metal mesh air filters, read the following article:
There is no set price for metal mesh filters as they are unique to the customer and application. Instead, pricing is based on the many specifications you choose to incorporate.
These specifications include:
Wire diameter
Mesh count
Alloy
The dimension of the mesh (i.e., mesh rolls, cut-to-size pieces, or fabricated components
Any value-added services needed (i.e., calendering or forming)
Now, you begin to get an idea of how much a metal mesh air filter will cost you by submitting a quote request with as much information about what your air filtration system requires. This can be done using one of the following avenues:
Go to our contact us page and fill out the form
your configuration and contact information to our sales team at
Reach out to us via at 800-321-
Fill out the form on our request a quote page
Provide our interactive chatbot (lower right-hand corner of this page) with your credentials and specific configuration needs
Metal mesh air filters are filter components specifically designed to remove unwanted and potential hazardous particles from the air. They deliver a superior level of customization, durability, and cleanability, especially compared to other filter media.
With so many potential filter solutions on the market, it is crucial that you are confident in your decision before investing time and money. Possibly the best way to know if metal mesh is the solution you have been looking for is to request a sample and witness its performance firsthand.
For over 140 years, W.S. Tyler has been helping engineers work with and incorporate metal mesh filters. We strive to take the experiences we've had over the years to help customers like you yield results you can trust and proudly stand behind.
To learn how you can get your own metal mesh air filter and better understand what specifications will work best for you, read the article below:
The company is the world’s best metal wire mesh with different weaving patterns supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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