Woven Wire Mesh vs. Welded Wire Mesh

13 Jan.,2025

 

Woven Wire Mesh vs. Welded Wire Mesh

Woven and welded wire mesh may look similar to the untrained eye, but while they share some characteristics, the materials are distinctly different.

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How do you know which one is right for your next project? Find a rundown of each metal mesh product below, along with pointers for choosing a material that best suits your needs.

What is Woven Wire Mesh?

Woven wire mesh is a metal grid with intersecting vertical (warp) and horizontal (weft) wires that create square-shaped (or sometimes hexagonal) openings. Since the wires only intersect rather than being welded or otherwise fixed together, this type of mesh is typically flexible and easy to manipulate. Though woven mesh is often pliant, it can be more rigid when made with thicker wires.

How is woven mesh made?

The mesh is typically made using an industrial loom (sometimes called a weaving machine). Wires are wrapped around a warp beam, then placed into a heddle frame. This separates the warp wires so they can pass through another set of weft wires and create a grid pattern of a specified size.

What is it used for?

A wide range of applications call for woven wire mesh. This is especially true when it comes to home improvement and DIY projects. The material is a go-to for everything from gardening, composting, and craft papermaking to pest control, insect screens, and food drying. Artistic DIYers can even use this bendable mesh to create decorative sculptures.

In the industrial sector, it's often used for filtration, screen printing, and particle analysis.

What is Welded Wire Mesh?

Welded wire mesh is a stainless steel grid with intersections fused together with heat. This material is not malleable but rather rigid and notably strong, maintaining its structure under heavy pressure.

How is welded mesh made?

Welded wire mesh is made by first feeding opposing (warp and weft) wire spools through a special welding loom. The machine lays the horizontal wires over the vertical wires to create a grid, then it applies heat to the intersections to fuse the crossing wires together.

What is it used for?

Unlike woven wire mesh, the welding process calls for thicker metal wires. This sturdy, inflexible material is ideal for fencing, chicken coops, and animal enclosures. It can also be used for soffit screens, foundation vents, chimney caps, gabions, trellises, and automotive grills.

In the engineering and construction sectors, stainless steel welded mesh is used for infill panels, landslide mitigation, and highway reinforcement.

Which Wire Mesh is Best, Woven or Welded?

Welded wire mesh is constructed with thicker wires and is available in larger opening sizes. This material can be used for structural purposes when projects call for durable metal grids.

Woven wire mesh, on the other hand, is available in much finer weaves (including many decorative styles), which makes it useful for cabinet inserts, insect screens, and more. 

If you need a large, rigid metal mesh panel with reliable strength, go with welded mesh. If you need something with much smaller openings or that can be manipulated into different shapes, woven mesh is a better choice.

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What is Woven Wire Cloth Used For? | Newark Wire

Wire cloth is a versatile material that is used in a number applications across multiple industries. Also known as woven wire cloth or wire mesh, it&#;s a flexible and durable product that can be found in products ranging from food and beverage production to optical lenses.

What Is Wire Mesh?

With a wide range of types of wire mesh available, there are thousands of unique applications. Wire mesh is a safe, exceedingly adaptable product that can be produced in multiple specifications.

The most common applications for wire cloth screens and wire cloth filter products are used in industrial and manufacturing work, particularly filtration and separation. Wire cloth is used in wastewater treatment plants, petrochemical facilities and juice manufacturing to efficiently reach the desired pulp level.

Among the most common industrial applications for wire mesh are:

  • &#; Agriculture
  • &#; Automotive
  • &#; Chemical and petrochemical
  • &#; Coal
  • &#; Construction and building
  • &#; Food and beverage
  • &#; Mining
  • &#; Plastics
  • &#; Pharmaceuticals
  • &#; Textiles

It can also be used in commercial products such as insect screens or animal fences. Among the other popular uses are:

  • &#; Security mesh to protect windows or stairwells
  • &#; Fireplace screens
  • &#; Gutter guards
  • &#; Bird screens
  • &#; Ventilations

What Types of Wire Mesh Are Available?

There are many different wire mesh sizes, materials and types available, creating an array of applications. Here&#;s a closer look at the variety of wire mesh available.

Depending on the application, there are different materials best suited for the job. For example, among the most common in industrial applications is stainless steel woven wire mesh. T-304 stainless steel is the reliable standard for many industrial applications. It is known for its strength, affordability and resilient characteristics, including:

  • &#; Corrosion resistance in multiple manufacturing environments
  • &#; Heat resistance
  • &#; Oxidation resistance
  • &#; Applicability for welding using the most common techniques
  • &#; Virtual lack of magnetivity (in an annealed condition)

Other available materials for woven wire mesh include:

  • &#; Aluminum
  • &#; Brass
  • &#; Bronze
  • &#; Copper
  • &#; Galvanized
  • &#; Monel
  • &#; Steel &#; Carbon
  • &#; Steel &#; Plain

The right wire mesh provider can easily offer you wire mesh in any metal or alloy needed.

Wire Mesh Size

Typically, wire mesh comes in 100-foot rolls and standard widths are 36&#;, 40&#;, 48&#; and 60&#;.

Wire Mesh Weave

Different industrial and commercial applications require different weave types. At Newark Wire, we offer the following high-quality weave options:

  • &#; Plain Weave. The majority of manufactured wire mesh cloth uses a plain weave. Warp wires (running the length of the wire roll) and shute wires (running the width) pass over and under each other in both directions. The weave itself locks the wires in place at the desired size
  • &#; Intermediate Crimp Weave. In these style of mesh products, both the warp and shute wires are crimped prior to the mesh being woven, leaving extra crimps between the intersection points. It&#;s typically used to coarser meshes using lighter wires and assures proper locking of the wires and additional rigidity.
  • &#; Lock Crimp Weave. Used for more rigid wire mesh applications, the lock crimp applies the crimp over the intersecting wires. The wires between the intersections are straight
  • &#; Twilled Weave. While a plain weave has wires woven over and under each other consecutively (one over, one under), the twilled weave uses a two over, two under approach. This creates a more pliable wire mesh cloth that is commonly found in filtration applications.

In addition to these specifications, customers can choose the opening sizes, edge finishing and grade type (standard or market, bolting or milling), the latter of which refers to the wire diameter, opening size and percentage of open area

If you are looking for more details, kindly visit stainless steel pre-crimp mesh.

To summarize the information above, woven wire mesh:

  • &#; Can be used in a wide range of industrial and commercial uses
  • &#; Can be made of stainless steel or various other metals and alloys
  • &#; Comes in a number of different weave and crimp types