6 Industrial Safety Clothing Requirements You Need to Know

06 Jan.,2025

 

6 Industrial Safety Clothing Requirements You Need to Know

An employee needs to be equipped with clothing that protects them from the hazards they&#;re likely to encounter on the job. A business should always follow safety regulations, but these rules should be treated as the minimum requirements and not necessarily the best way to equip a team. A business should identify the hazards employees will be exposed to and the best way to keep their team safe.

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Important Safety Requirements for Industrial Clothing

The following safety requirements are based on Occupational Safety and Health Administration (OSHA) guidelines regarding personal protective equipment (PPE), including equipment designed specifically for industrial environments:

1. Eyes & Face

Injuries to the face can be some of the most serious. Eye injuries in particular are often permanent, as the eyes are a sensitive exposed organ. OSHA&#;s guidelines note a variety of serious eye and face hazards that warrant eye and face protection. These hazards include flying particles, molten metal, liquid chemicals and more. 

There are many types of eye and face protection, including safety glasses, goggles, welding shields and face shields. As is true with all PPE, no singular option is best for all situations. It depends on the type of work an employee will be doing and in what environment. 

While many people focus on the eyes when considering this type of gear, remember that the mouth and nose are critical areas as well. Protecting these areas is important if an employee could breathe in dangerous particulates or similar hazards.

2. Head

The head requires vital protection when doing any dangerous activity. In an industrial environment, protecting the head with a hard hat is good practice (and often legally required), even in environments where there aren&#;t many serious hazards. 

Protective headwear comes in different forms, and different hard hats are designed for different types of hazards. Bump hats offer minimal protection against bumping into hard surfaces in areas with low head clearance. Class A hard hats are designed to protect against impact, penetration and dangerous voltage. Some headwear, like Class B hard hats, have a greater emphasis on voltage protection, while other types, like Class C hard hats, focus mostly on comfort and impact protection. 

3. Feet & Legs

Whenever possible, employees need to stay stable and in control of their movements. This means they need to be equipped with proper footwear and legwear. Steel-toed boots are the standard in many industrial environments, as they protect the toes from being crushed. They can also be designed with a &#;grippy&#; bottom that improves traction on slippery surfaces.

The legwear that&#;s appropriate for employees will vary greatly by their work. For example, many types of construction work can be done safely in jeans, but when fire or chemical spills pose a major concern, jeans won&#;t sufficiently protect employees from those hazards. 

For some jobs, a secondary piece of protection, like an apron, can reasonably reduce the risks a person might be exposed to. For others, a person may need to wear specialized legwear to protect against hazards.

4. Hands & Arms

Oftentimes, an employee in an industrial environment might only need leather work gloves, if they need gloves at all. These can help protect against burns and minor scratches but not much else. 

There are more specialized gloves, such as those used by electricians, which are designed to reduce the risk of electric shock. However, gloves can significantly reduce dexterity essential for some tasks.

The necessity of arm protection can vary significantly. In some industrial environments, short sleeves may help keep employees cool and not significantly increase the risk of injury. In others, long sleeves or even specialized PPE may be needed to protect against sparks, chemicals and other kinds of hazards. 

5. Torso

Different hazards warrant different levels of care when it comes to torso protection. The bare minimum is often visibility. Hi-vis vests or similar articles of clothing can help an employee stand out in a busy environment to reduce risk of being struck by moving machinery or distracted workers. 

Of course, the greater the risk of exposure to hazards, the better equipped an employee must be. Flammability and meltability are often major concerns, as clothing on the torso catching fire can lead to permanent injury. 

6. Hearing

Hearing protection is easy to overlook because injuries to the ear aren&#;t typically life-threatening. However, hearing loss is often permanent, and industrial environments can easily reach dangerous noise levels. 

If an employee is going to be working near loud machines, like jackhammers, they need to be equipped with hearing protection. Even if an employee views it as unnecessary and doesn&#;t notice the damage excessive noise can cause, it&#;s important to keep them protected. A common issue is employees ignoring hearing safety and slowly, over a period of years, seeing a significant decline in their hearing that could have been prevented.

Always Research & Follow Applicable Rules & Regulations

The above advice can serve as a good baseline for what a company ought to consider when equipping employees with protective clothing. However, while the advice given in this article is based on OSHA&#;s guidelines, companies should always research exactly which rules and regulations apply to their model and equip their employees at the required level or better. 

If the required equipment is more robust than what is recommended in the previous section, this can raise the cost of equipping employees. However, rules and regulations are there for a reason. Many rules are only put in place after some type of workplace tragedy (or multiple tragedies) demonstrates their necessity. Following these rules helps keep employees safe and protects companies from liability.

Identifying Safety Needs of a Business

A business should always actively understand its safety needs by identifying the types of work employees are likely to engage in and the hazards they might encounter. Some common workplace hazards include slippery surfaces, flammable or explosive materials, falling risks, harsh chemicals, flying debris (including slivers of metal) and heavy machinery. 

Employees should be equipped so they&#;re protected against the most dangerous and most common hazards they&#;re likely to encounter. Although some PPE can have minor trade-offs (such as reducing breathability and range of motion), these inconveniences are usually more than worth it if they protect an employee against serious harm. 

It Pays to Keep Your Employees Safe

For ethical, legal and financial reasons, a business must take safety seriously. PPE can help prevent permanent injury and even save lives. In preventing even one or two such incidents, this equipment has paid for itself. Consider the delays caused by such serious injuries, the potential need to replace an injured party (and train their replacement) and the lawsuits that often follow these incidents. In serious cases, an employee injury could cost a business tens of thousands of dollars or more.

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References

Personal Protective Equipment. (). Occupational Safety and Health Administration.

Personal Protective Equipment (PPE) Safety

What is PPE Safety?

PPE safety is the practice of ensuring a safe, working environment for employees and visitors through the use of Personal Protective Equipment (PPE). Safety is paramount to all businesses across industries. Using PPEs, paired with inspections such as workplace and restaurant inspections, assessments like health and safety risk assessments, and analysis such as gap analysis&#;is essential to protect employees from risks and hazards.

Why is it Important?

According to the hierarchy of controls by the National Institute for Occupational Safety and Health (NIOSH), PPE (sometimes also referred to as PPE equipment)&#;is recommended to be the last level of defense to prevent occupational injuries, illnesses, and fatalities, but some businesses combined it with other control measures to ensure a safe and healthy environment for their workers. Here are some benefits of using PPEs:

  • prevent unnecessary injury in the workplace;
  • protect employees from excessive chemical exposure;
  • prevent the spread of germs and infectious diseases including COVID-19;
  • help businesses comply with regulatory requirements(e.g., The Personal Protective Equipment at Work Regulations that&#;s recently been extended to limb workers); and
  • improve employee productivity and efficiency.

The 4 Basic Types of PPE and Their Examples

However, even the strictest controls will not necessarily eliminate all the risks associated with most job tasks and this is where the need for PPE must be evaluated. A hazard assessment can help identify which specialized PPE will be required. There are numerous types of workplace safety equipment available depending on the hazard exposure and work conditions. The following are basic PPE that can help protect employees:

PPE includes safety goggles and face shields and should be used for tasks that can cause eye damage or loss of vision, sprays of toxic liquids, splashes, and burns.

Safety Tips:

  • Check if safety glasses comply with the ANSI Z87.1 eye protection standard.
  • Ensure that there are no cracks or deformities on the lenses.
  • Ensure the strap is in good working condition and is firmly sealed to the cheek and forehead.
  • Clean and disinfect after use.

Respiratory Protection

PPE includes full-face respirators, self-contained breathing apparatus, gas masks, N95 respirators, and surgical masks are used for a task that can cause inhalation of harmful materials to enter the body. This includes harmful gas, chemicals, large-particle droplets, sprays, splashes, or splatter that may contain viruses and bacteria such as COVID-19, viral infections, and more.

Safety Tips:

  • Ensure that the equipment is fit-tested and the employee has undergone proper training before wearing one.
  • Carefully read the instructions to determine if it is designed to help protect against the hazards you may face.
  • Change filters on half-mask or full-mask respirators frequently.
  • Replace disposable respirators with every use.
  • Surgical masks are not to be shared with anyone.
  • Avoid touching the surgical mask after wearing it.
  • Change surgical mask timely and should be disposed of after use.
  • Replace the mask immediately if it is damaged or soiled.

Skin and Body Protection

PPE includes the following categories to protect employees from physical hazards:

PPE includes hard hats and headgears and should be required for tasks that can cause any force or object falling to the head.

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Safety Tips:

  • Ensure that there are no dents or deformities on the shell and connections are tightened inside.
  • Do not store in direct sunlight as extreme heat can cause damage.
  • Choose appropriate cleaning agents as it can weaken the shells of hard hats and may eliminate electrical resistance.
  • Always replace a hard hat if it was used for any kind of impact, even if the damage is unnoticeable.

Body Protection

PPE includes safety vests and suits that can be used for tasks that can cause body injuries from extreme temperatures, flames and sparks, toxic chemicals, insect bites and radiation.

Safety Tips:

  • Ensure that they are clean and free from cuts and burns.
  • Always get a good fit to ensure full body protection.
  • Ensure bodysuit is heat-resistant clothing when working with high-temperature hazards.

Hands Protection

PPE includes safety gloves and should be used for tasks that can cause hand and skin burns, absorption of harmful substances, cuts, fractures or amputations.

Safety Tips:

  • Ensure hand protection fits perfectly with no spaces and is free from cuts, burns, and chemical residue.
  • Always replace them if any sign of contamination was observed.
  • Use rubber gloves when working with heat and electricity to reduce the risk of burn or electrical shock.

Foot Protection

PPE includes knee pads and safety boots and should be used for tasks that can cause serious foot and leg injuries from falling or rolling objects, hot substances, electrical hazards, and slippery surfaces.

Safety Tips:

  • Ensure boots have slip-resistant soles that can protect against compression and impact.
  • Ensure the sole plate is in good condition to prevent punctures.

Fall Protection

PPE includes safety harnesses and lanyards and should be strictly used for tasks that can cause falling from heights and serious injury or death.

Safety Tips:

  • Ensure that the straps are free from tears, deformities, and burn marks.
  • Check the buckles if connected securely and tightly.
  • Dispose of the equipment if used after a falling incident.

Hearing Protection

PPE includes ear muffs and plugs and should be used for tasks that can cause hearing problems and loss of hearing.

Safety Tips:

  • Ensure the equipment fit the ear canal perfectly.
  • It is recommended to use formable earplugs to fit different sizes of ear canals.
  • Use protectors that reduce noise exposure to an acceptable level to have room for communication.
  • Ensure earplugs are clean and in good condition.

Learn more about hearing protection.

Other examples of PPE include:

  • safety glasses or goggles
  • safety shoes
  • high-visibility clothing or vests
  • heat-resistant gloves
  • anti-vibration gloves
  • welding PPE

    such as helmets and and flame-resistant clothing

  • chemical-resistant suits or aprons
  • safety harnesses and lanyards

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Toolbox Talk for PPE

Workplace safety should begin with a hazard assessment. Once the hazards and risks have been identified, a plan can be put forward to prioritize and reduce the risk of injury. Useful systems and tools to perform hazard assessments include performing a risk assessment and a Job Safety Analysis (JSA).

The hierarchy of controls is a proven safety approach that helps protect employees. If elimination, substitution, engineering, and administrative controls are not enough to eliminate the risk, it is vital to choose the appropriate PPE carefully. Ensure employees are properly trained to use the safety equipment and be able to detect and report any damages before commencing work.

A toolbox talk about PPE is recommended to discuss the different kinds of PPE that can be used to minimize the likelihood and mitigate the effects of hazards. A toolbox talk template can help in assessing the sufficiency and availability of safety equipment for all employees.

PPE Safety Requirements

Safety Officers can promote safety in the workplace by following PPE safety requirements:

  • Check work sites regularly for the need for PPE.
  • If PPE is needed, provide employees with properly-fitted PPE.
  • Train employees on OSHA PPE standards.
  • Provide protective goggles or face shields when there is a danger of flying particles or corrosive materials.
  • Require that safety glasses are worn at all times in worksites that pose a risk of eye punctures, abrasions, contusions, or burns.
  • Provide and require protective gloves in situations where employees could be cut or possibly exposed to corrosive liquids, chemicals, blood, and other potentially infectious materials.
  • Require the use of foot protection when there is a risk of foot injury from hot, corrosive, or poisonous substances, and falling objects.
  • Inspect hard hats periodically for damage to the shell and suspension system.
  • Maintain PPE in sanitary and ready-to-use conditions.
  • Ensure that eyewash facilities and quick drench showers are easily accessible for employees when they are accidentally exposed to corrosive materials.
  • Establish safe work procedures for disposing of or decontaminating PPE after hazardous exposures.

PPE Safety Examples

These examples of PPE safety are based on a free PPE checklist provided by SafetyCulture for anyone to download and use for free.

Nature of work: Laboratory (Chemical Handling) Potential hazards at work:

  1. Eye hazards &#; Handling/dispensing chemicals and ingredients; working around UV lights; chipping, sanding, grinding, welding, metal working; tasks that generate dust
    Risk/s &#; Chemical exposure, dust particulates, flying debris
    Description of hazard &#; Corrosive chemicals which are harmful when they explode
    PPE required &#; Safety glasses with side shields, chemical splash goggles
    Does equipment undergo testing and in a good condition?
    Goggles are in good working condition. Lenses are clean without any dirt or debris
    Does the equipment fit perfectly?
    They fit perfectly on cheeks and forehead.
  2. Head/Neck/Face hazards &#; Handling/dispensing chemicals and ingredients, chipping, sanding or grinding metal or wood; working on energized equipment, working in confined spaces
    Risk/s &#; Chemical exposure, dust particulates, flying debris, UV/IR radiation
    Description of hazard &#; Dispensing chemicals and spills
    PPE required &#; Full face shields
    Does equipment undergo testing and in a good condition?
    Face shields have no dents and marks.
  3. Respiratory hazards &#; Handling/using highly hazardous chemicals; tasks that generate dust and/or fumes; cutting, brazing on certain metals (stainless steel)
    Risk/s &#; Chemical exposure, dust particulates, flying debris
    Description of hazard &#; Exposure to dangerous vapors
    PPE required &#; Respirators
    Does the equipment fit perfectly?
    It fits perfectly. Straps are tight.

To give you a better idea, we&#;ve created a PPE checklist sample pdf report below:

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Guarantee Proper Usage of PPE with PPE Courses

Giving personal protective equipment (PPE) for your workers alone is not enough to protect them from hazards, injuries, and accidents. This is especially true for industries such as construction, manufacturing, and healthcare. To make sure that their PPEs fully serve their functions, it&#;s crucial that your workers understand their proper use, maintenance, and disposal to protect themselves and the people around them. Thankfully, training now is made easy and convenient for you with online PPE courses that your workers can take any time and anywhere.

Here, you can use highly recommended premade courses that will cover the different types of PPE and demonstrate when and how to use them properly. Reinforcing PPE training will not only keep your workers safe from hazards but also boost productivity without any threat of unwanted incidents. Try Training, a mobile feature available on the SafetyCulture platform.

All Training courses can be customized to fit the needs of your organization and be shared with your team in minutes. Workers can access the lessons in these courses even offline.

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