Crimped mesh is a type of heavy mesh screen woven of crimped steel wire. Also known as space cloth. The wires pre-crimped stay and maintain an accurate mesh structure with added strength and rigidity. This rigid woven wire cloth is widely used in mining, guarding and other uses.
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Crimping patterns: Double crimp, lock crimp, intermediate crimp.
Materials: Galvanized steel, Stainless steel, black iron, high carbon steel, Mn steel.
Applications: Mining / quarry, industrial partition, agriculture, etc.
Hole types: Diamond, square, rectangular.
OUR Capabilities
Wire Types of Pre-crimped Screen Fabrics
1. Mild Steel / Low Carbon Steel
2. Black wire: Black steel wire, also known as high carbon steel wire with greater hardness. With added manganese, it is called high manganese crimped wire mesh with increased wearing resistance. Commonly used in the mining screen mesh. Common manganese steel used:45 # Mn, 65 # Mn.
3. Galvanized wire: applied to crimped wire mesh with small wire diameter, used to make wire mesh barbecue.
4. Galvanized Redrawing Wire:
Compared with galvanized steel wire, the redrawing wire has one time less annealing processing as detail listed below:
Average galvanized wire production process is: Rod - Drawing - annealing - drawing - annealing - galvanized.
Redrawing wire production process is: Rod - Drawing - annealing - Zinc Plating - Drawing.
As a result of the processing difference, galvanized redrawing wire has more strength compared with common galvanized wire, less good corrosion resistance and it costs less.
5. Stainless steel wire: SUS304, 316, 304L, etc.
Galvanized Wire Mesh Partitions, for Security and Fencing Uses
Woven wire mesh panels, specifications: 2inch x 1inch rectangular hole, 10 BWG steel wire, precrimped
Quarry Screen Crimped Mesh
Selvedged crimped manganese steel mesh, plain weave, with uniform and durable wave structures, for screening and sifting in mine
Hooked vibrating screen wire mesh, of Manganese steel 65 # Mn., supplied specification for Malaysia Market
48" x 95" x 3/16" Apture x 2.5mm wire diameter
48" x 95" x 7/8" Apture x 7.1mm wire diameter
Designed with hook at the end, combined with steel plate, by the curve in 60 degree at both side 48".
Barbecue Grill Mesh
Woven wire mesh square hole crimped wire for BBQ
Barbecue netting made of pre-crimped wire mesh, stainless steel, zinc coated or chrome plated.
Sizes: 110mmx110mm / 150x150 / 210x270 / 220x220 / 220x300 / 450x300 / 500x390 / 600x400 / 650xx450 / 800x500.
Wire Mesh Flooring for Pig Breeding
Heavy type crimped mesh used as flooring for animal cage in agricultural breeding industry.
ips: Weight Calculation of Crimped Mesh
Crimped wire mesh can be calculated according to the following formula : square meter weight (kg) = wire diameter × wire diameter ×mesh count ÷ 2 × n [ Note: mesh count = 25.4 ÷ ( aperture + wire diameter ) ]
When large crimped wire mesh or crimped intermediate weaving, n= 1.13, in the fine wire diameter, it is 1.1. It is referred as large wire diameter when it is 4mm up.
Machine Capabilities
We supply semi-automatic heavy type crimped mesh machine and automatic machines for weaving of light type crimped meshes.
Also known as Heavy Type Crimped Mesh Weaving Machine, Mining Mesh Machine.
The machine controls operating speed by variable frequency motor and can achieve the maximum weaving speed and a fully automated, programmable, high efficiency production within the requirement scope of the wire diameter and mesh opening.
This machine operates in the form of crimping before weaving, with weft wire feeding by hand and automatic feeding of warp wire, designed for thick wire.
Weaving of steel wire / bar: 2mm to 6mm
Finished products: Heavy screen wire mesh, mining screen, etc.
Features: Simple operation, non-broken weft wire, high efficiency, stable mechanical properties.
Are you interested in learning more about Double Crimped Wire Mesh? Contact us today to secure an expert consultation!
Also known as Light type machine
Automatic Wire Mesh Crimping Machine can be divided into one-off machine, universal machine and whole machine crimping machine.
One-time wire mesh crimping machine comes with a one-time set of embossing dies, the weft wire can be crimped and woven with the fixed warp wire. The universal wire mesh machine can achieve crimping and weaving with one set of mold. It can produce crimped wire mesh with a variety of mesh openings with one machine by adjusting. With crimped warp wire, it can weave fully automatically.
Features:
The machine will automatically stop and alarm with weft wire or warp wire mistakes, CNC control, easy operation, multi mesh openings with changing of molds.
Fully automatic weaving machine is designed for weaving of steel wire: 0.4- 2mm.
Finished products: Crimped mesh of wire diameter 0.4mm to 2.0mm, mesh opening size 1.5 × 1.5-15 × 15mm ², roll size 0.9m to 2.5m width.
Suitable for barbecue crimped mesh, crimped mesh, partition panels, light fencing, etc.
This type of crimped wire mesh machine can automatically operate from weft wire crimping to wire mesh weaving with crimped warp wires. Weaving shuttle speeds of up to 30-50 times per minute.weaving shuttle speeds of up to 30-50 times per minute.
Model x Whole Machine Size (Length x Width x Height ) mm3 x Weaving Width (m)
MCM1.0: (××) x x1.0
MCM1.2: (××) x x 1.2
MCM1.3: (××) x x 1.3
MCM1.5: (××)x x1.5
MCM1.8: (××)x x1.8
MCM2.5: (××)x x2.5
Plain/Double: The plain weave is the most commonly used and simplest to weave. It is a standard type of weave for wire cloth resulting in square openings with wire sizes the same in both directions. Each warp wire passes alternately over and under fill wires at right angles, both directions.
Twill Square: Each warp and shute is woven alternately over two and under two warp wires. This gives the appearance of parallel diagonal lines, allowing it to be used with heavier wires with a particular mesh count (that is possible with the plain weave wire cloth). This ability allows the applications of this wire cloth to be used for greater loads and finer filtration.
Twill Dutch: A filter cloth that offers higher strength than regular Dutch weaves. It packs even more wires in a given area. Each shute wire typically passes over two warp wires and under two, producing square openings. Generally, this weave has finer mesh counts and lower flow than regular Dutch weaves and can be made to filter particles as fine as 2 microns in diameter.
Reverse Plain Dutch: A filter cloth in which the larger count of wires is found in the warp and the smaller count in the shute, thus reversing the method used in plain and twilled Dutch weaves. The warp wires have a smaller diameter than the shute wires and touch each other, while the heavier shute wires are woven as tightly together as possible.
Plain Dutch: Primarily used as a filter cloth. The openings slant diagonally through the cloth and can not be seen by looking directly at the cloth. This weave has a coarser mesh and wire in the shute direction, giving a very compact, firm mesh with great strength.
Pre-crimping is typically found in coarser wire cloth or space cloth specifications. The pre-crimp action enables both the warp and shute wires to nest securely with each other restricting their random movement and ensuring an accurate and consistent opening size.This weaving technique adds strength and rigidity to the wire cloth. Here are a few of the custom crimp styles that Marco offers:
Lock Crimp: Made to hold accurate openings. Each intersection is formed with straight sections of fill wires woven within straight sections of warp wires. Fill wires are woven in an alternating pattern, top and bottom.
Double Crimp: Square pattern wire cloth using warp and fill wires of equal size. Warp wires pass over and under fill wires in an alternating pattern at adjacent intersections.
Intercrimp: Crimped warp wires filled at every other crimp with fill wires. Provides superior rigidity and greater stability. Popular for screens and architectural uses.
Flat Top: All crimping is offset to one side producing a single plan on the top which allows for the smooth flow of materials over the surface.
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