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The percent open area in mesh and perforated relates to the amount of flow that will go through the mesh or perforated. The higher the percentage of open area, the more something will flow through the mesh or perforated. Another way to think about it is if a product has 40% open area, it means that 60% of that product is metal or solid. You can have mesh with small holes that has a larger percent open area than mesh with larger holes e.g. a 20 x 20 mesh x .016” dia wire has a .034” x .034” square clear opening with 46.2% open area and a 6 x 6 mesh x .062” dia wire has a .104” x .104” square clear opening (much larger holes) with a 38.9% open area (smaller open area).
Mathematically (for square mesh) it is mesh count squared multiplied by clear opening squared multiplied by 100 e.g. the percent opening of a 20 x 20 mesh x .016” dia wire is: 20^2 x .034^2 x 100 = 46.24% open area.
Mesh count (from 1 to 635):
Clear opening:
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Percent open area:
Wire cloth is durable which makes it a versatile product for a variety of applications. Many industries rely on it, such as food and beverage, pharmaceutical, and automotive to filter, sift, size, or ventilate.
The increased use of wire mesh screens has allowed it to evolve into a range of different products. Nowadays, there are various standards, edgings, and necessary fabrications. These cater to the industry’s specific demands.
In addition, changes in technology have allowed experts to make more durable screen sections. Production processes are now sophisticated, especially because of efficient fabrications and quality materials.
Depending on the opening size and material, you can find the ideal wire mesh screen to fit your needs.
Moreover, each of these products has specific properties and constructions. Metallurgical and technical considerations contribute to the growing diversity that demands a need-specific and careful selection of wire cloth.
Therefore, understanding why you should choose this product and how to do so is essential if you’re using it for your benefit.
Wire cloth consists of a metal screen with interwoven wire strands. Experts often use materials such as stainless steel, aluminum, brass, copper, and bronze to make these products.
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In addition, wire mesh is often convenient for screening, shielding, and structuring. Using a filter made of this material is often the best choice because it’s durable and sturdy, and its composition allows bonding at the molecular level.
There are two primary ways to manufacture wire mesh: welding and weaving. You get the former when metal wires go in rows and columns depending on the required size, and then they’re welded at the intersection. Either construction typically utilizes thicker wire diameters and larger openings.
Weaving wire mesh consists of making a grid of intersected wires. It follows a perpendicular pattern, woven over and under a wire. More complex weaves are also available depending on the requirement.
Wire mesh serves many purposes. As the article mentioned, numerous industries rely on it, including the medical, food and beverage, and automotive. It’s also a fantastic addition to people’s homes, which is why it has residential uses too.
Regardless of what you’re using it for, wire mesh is available in different types of aperture, coarseness, and weight. Each alternative has a unique pattern, function, qualities, and features. Here are some of the most famous options you can get:
The chemical composition behind this material is Chromium and Nickel. It’s sturdy, reliable, and strong. It comes in various grades such as Type 304, Type 316, and Type 430. It is the most commonly used material in wire cloth and wire mesh.
This type of wire mesh is available in numerous constructions depending on what you need. Overall, it’s one of the best alternatives if you’re putting it in significantly corrosive or high temperatures since stainless steel is resistant to both.
Similarly to Stainless Steel, there are various other Steel varieties available for any application. These include:
Compared to stainless steel and other metals, Aluminum may end up being much more cost-effective, and this is the primary reason why many people choose it. It’s particularly famous for its residential uses because it’s still sturdy and durable, and lighter than other alternatives.
Aluminum wire mesh is the ideal one to get if you need something low in weight. It’s three times lighter than stainless steel, which is why it’s the common material people want for personalized structures such as railings infill.
Wire mesh screens can help you keep insects away from your home, protect your surroundings, and more. Take a look at the following tips to choose the best ones:
Wire mesh screens are very versatile, common, and useful. You can rely on them to keep your insects away, provide a layer of protection to your doors or windows, or even give your surroundings a different look.
There are different alternatives when it comes to buying wire mesh screens, and you must examine each one before buying the most convenient one for your property or specific application process. Sometimes, you may prefer something sturdier such as stainless steel, but if you can’t afford it, better go for aluminum.
Now, you understand some of the basics of purchasing wire mesh screens and what you should consider before doing so. Get started with the process!
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