Personal Protective Equipment (PPE) Safety

17 Jun.,2024

 

Personal Protective Equipment (PPE) Safety

What is PPE Safety?

PPE safety is the practice of ensuring a safe, working environment for employees and visitors through the use of Personal Protective Equipment (PPE). Safety is paramount to all businesses across industries. Using PPEs, paired with inspections such as workplace and restaurant inspections, assessments like health and safety risk assessments, and analysis such as gap analysis&#;is essential to protect employees from risks and hazards.

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Why is it Important?

According to the hierarchy of controls by the National Institute for Occupational Safety and Health (NIOSH), PPE (sometimes also referred to as PPE equipment)&#;is recommended to be the last level of defense to prevent occupational injuries, illnesses, and fatalities, but some businesses combined it with other control measures to ensure a safe and healthy environment for their workers. Here are some benefits of using PPEs:

  • prevent unnecessary injury in the workplace;
  • protect employees from excessive chemical exposure;
  • prevent the spread of germs and infectious diseases including COVID-19;
  • help businesses comply with regulatory requirements(e.g., The Personal Protective Equipment at Work Regulations that&#;s recently been extended to limb workers); and
  • improve employee productivity and efficiency.

The 4 Basic Types of PPE and Their Examples

However, even the strictest controls will not necessarily eliminate all the risks associated with most job tasks and this is where the need for PPE must be evaluated. A hazard assessment can help identify which specialized PPE will be required. There are numerous types of workplace safety equipment available depending on the hazard exposure and work conditions. The following are basic PPE that can help protect employees:

PPE includes safety goggles and face shields and should be used for tasks that can cause eye damage or loss of vision, sprays of toxic liquids, splashes, and burns.

Safety Tips:

  • Check if safety glasses comply with the ANSI Z87.1 eye protection standard.
  • Ensure that there are no cracks or deformities on the lenses.
  • Ensure the strap is in good working condition and is firmly sealed to the cheek and forehead.
  • Clean and disinfect after use.

Respiratory Protection

PPE includes full-face respirators, self-contained breathing apparatus, gas masks, N95 respirators, and surgical masks are used for a task that can cause inhalation of harmful materials to enter the body. This includes harmful gas, chemicals, large-particle droplets, sprays, splashes, or splatter that may contain viruses and bacteria such as COVID-19, viral infections, and more.

Safety Tips:

  • Ensure that the equipment is fit-tested and the employee has undergone proper training before wearing one.
  • Carefully read the instructions to determine if it is designed to help protect against the hazards you may face.
  • Change filters on half-mask or full-mask respirators frequently.
  • Replace disposable respirators with every use.
  • Surgical masks are not to be shared with anyone.
  • Avoid touching the surgical mask after wearing it.
  • Change surgical mask timely and should be disposed of after use.
  • Replace the mask immediately if it is damaged or soiled.

Skin and Body Protection

PPE includes the following categories to protect employees from physical hazards:

PPE includes hard hats and headgears and should be required for tasks that can cause any force or object falling to the head.

Safety Tips:

  • Ensure that there are no dents or deformities on the shell and connections are tightened inside.
  • Do not store in direct sunlight as extreme heat can cause damage.
  • Choose appropriate cleaning agents as it can weaken the shells of hard hats and may eliminate electrical resistance.
  • Always replace a hard hat if it was used for any kind of impact, even if the damage is unnoticeable.

Body Protection

PPE includes safety vests and suits that can be used for tasks that can cause body injuries from extreme temperatures, flames and sparks, toxic chemicals, insect bites and radiation.

Safety Tips:

  • Ensure that they are clean and free from cuts and burns.
  • Always get a good fit to ensure full body protection.
  • Ensure bodysuit is heat-resistant clothing when working with high-temperature hazards.

Hands Protection

PPE includes safety gloves and should be used for tasks that can cause hand and skin burns, absorption of harmful substances, cuts, fractures or amputations.

Safety Tips:

  • Ensure hand protection fits perfectly with no spaces and is free from cuts, burns, and chemical residue.
  • Always replace them if any sign of contamination was observed.
  • Use rubber gloves when working with heat and electricity to reduce the risk of burn or electrical shock.

Foot Protection

PPE includes knee pads and safety boots and should be used for tasks that can cause serious foot and leg injuries from falling or rolling objects, hot substances, electrical hazards, and slippery surfaces.

Safety Tips:

  • Ensure boots have slip-resistant soles that can protect against compression and impact.
  • Ensure the sole plate is in good condition to prevent punctures.

Fall Protection

PPE includes safety harnesses and lanyards and should be strictly used for tasks that can cause falling from heights and serious injury or death.

Safety Tips:

  • Ensure that the straps are free from tears, deformities, and burn marks.
  • Check the buckles if connected securely and tightly.
  • Dispose of the equipment if used after a falling incident.

Hearing Protection

PPE includes ear muffs and plugs and should be used for tasks that can cause hearing problems and loss of hearing.

Safety Tips:

  • Ensure the equipment fit the ear canal perfectly.
  • It is recommended to use formable earplugs to fit different sizes of ear canals.
  • Use protectors that reduce noise exposure to an acceptable level to have room for communication.
  • Ensure earplugs are clean and in good condition.

Learn more about hearing protection.

Other examples of PPE include:

  • safety glasses or goggles
  • safety shoes
  • high-visibility clothing or vests
  • heat-resistant gloves
  • anti-vibration gloves
  • welding PPE

    such as helmets and and flame-resistant clothing

  • chemical-resistant suits or aprons
  • safety harnesses and lanyards

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Toolbox Talk for PPE

Workplace safety should begin with a hazard assessment. Once the hazards and risks have been identified, a plan can be put forward to prioritize and reduce the risk of injury. Useful systems and tools to perform hazard assessments include performing a risk assessment and a Job Safety Analysis (JSA).

The hierarchy of controls is a proven safety approach that helps protect employees. If elimination, substitution, engineering, and administrative controls are not enough to eliminate the risk, it is vital to choose the appropriate PPE carefully. Ensure employees are properly trained to use the safety equipment and be able to detect and report any damages before commencing work.

A toolbox talk about PPE is recommended to discuss the different kinds of PPE that can be used to minimize the likelihood and mitigate the effects of hazards. A toolbox talk template can help in assessing the sufficiency and availability of safety equipment for all employees.

PPE Safety Requirements

Safety Officers can promote safety in the workplace by following PPE safety requirements:

  • Check work sites regularly for the need for PPE.
  • If PPE is needed, provide employees with properly-fitted PPE.
  • Train employees on OSHA PPE standards.
  • Provide protective goggles or face shields when there is a danger of flying particles or corrosive materials.
  • Require that safety glasses are worn at all times in worksites that pose a risk of eye punctures, abrasions, contusions, or burns.
  • Provide and require protective gloves in situations where employees could be cut or possibly exposed to corrosive liquids, chemicals, blood, and other potentially infectious materials.
  • Require the use of foot protection when there is a risk of foot injury from hot, corrosive, or poisonous substances, and falling objects.
  • Inspect hard hats periodically for damage to the shell and suspension system.
  • Maintain PPE in sanitary and ready-to-use conditions.
  • Ensure that eyewash facilities and quick drench showers are easily accessible for employees when they are accidentally exposed to corrosive materials.
  • Establish safe work procedures for disposing of or decontaminating PPE after hazardous exposures.

PPE Safety Examples

These examples of PPE safety are based on a free PPE checklist provided by SafetyCulture for anyone to download and use for free.

Nature of work: Laboratory (Chemical Handling) Potential hazards at work:

  1. Eye hazards &#; Handling/dispensing chemicals and ingredients; working around UV lights; chipping, sanding, grinding, welding, metal working; tasks that generate dust
    Risk/s &#; Chemical exposure, dust particulates, flying debris
    Description of hazard &#; Corrosive chemicals which are harmful when they explode
    PPE required &#; Safety glasses with side shields, chemical splash goggles
    Does equipment undergo testing and in a good condition?
    Goggles are in good working condition. Lenses are clean without any dirt or debris
    Does the equipment fit perfectly?
    They fit perfectly on cheeks and forehead.
  2. Head/Neck/Face hazards &#; Handling/dispensing chemicals and ingredients, chipping, sanding or grinding metal or wood; working on energized equipment, working in confined spaces
    Risk/s &#; Chemical exposure, dust particulates, flying debris, UV/IR radiation
    Description of hazard &#; Dispensing chemicals and spills
    PPE required &#; Full face shields
    Does equipment undergo testing and in a good condition?
    Face shields have no dents and marks.
  3. Respiratory hazards &#; Handling/using highly hazardous chemicals; tasks that generate dust and/or fumes; cutting, brazing on certain metals (stainless steel)
    Risk/s &#; Chemical exposure, dust particulates, flying debris
    Description of hazard &#; Exposure to dangerous vapors
    PPE required &#; Respirators
    Does the equipment fit perfectly?
    It fits perfectly. Straps are tight.

To give you a better idea, we&#;ve created a PPE checklist sample pdf report below:

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Guarantee Proper Usage of PPE with PPE Courses

Giving personal protective equipment (PPE) for your workers alone is not enough to protect them from hazards, injuries, and accidents. This is especially true for industries such as construction, manufacturing, and healthcare. To make sure that their PPEs fully serve their functions, it&#;s crucial that your workers understand their proper use, maintenance, and disposal to protect themselves and the people around them. Thankfully, training now is made easy and convenient for you with online PPE courses that your workers can take any time and anywhere.

Here, you can use highly recommended premade courses that will cover the different types of PPE and demonstrate when and how to use them properly. Reinforcing PPE training will not only keep your workers safe from hazards but also boost productivity without any threat of unwanted incidents. Try Training, a mobile feature available on the SafetyCulture platform.

All Training courses can be customized to fit the needs of your organization and be shared with your team in minutes. Workers can access the lessons in these courses even offline.

Try out Training now!

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PPE Inspections with SafetyCulture (formerly iAuditor)

Tracking the number of usable PPE is easier for safety officers as well and they are better equipped to provide what their employees need to get the job done.

SafetyCulture provides a digital space for safety officers and employees to work towards PPE safety. By utilizing this app, safety officers are able to protect employees from the hazards of the job by ensuring that their PPEs are always in good condition. Make PPE inspections easy by being able to:

  • Take pictures of PPE defects and even annotate photos to show where the damage is
  • Perform hazard assessments to determine if enforcing PPE use is the best control measure for the task
  • Generate PPE inspection reports instantly with just one tap, anytime, and anywhere
  • Store inspection data in a safe and cloud-based recordkeeping

Beyond PPE inspections, SafetyCulture can also be used to develop an organization&#;s health and safety program by enabling safety officers to do the following:

  • Enforce standardized safety protocols across teams and different sites
  • Mitigate risks with a wide variety of free risk assessment templates
  • Plan corrective actions immediately to prevent incidents from occurring

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*Reported in Forrester&#;s study: The Total Economic Impact&#; of SafetyCulture&#;s Operations Platform

6 Factors to Consider When Choosing the Right PPE ...

What should you do to determine the best PPE for the job when working in hazardous environments?

Choosing PPE based on the conditions in the work environment and hazards present in the workplace along with compliance requirements are among the first steps in selecting the right PPE. Some may only need minimal protective measures but some may demand more sophisticated PPE.

Appropriate PPE selection will not only ensure employees will get the required level of protection they need but also saves you on unnecessary costs due to improper PPE selection. So when selecting PPE, consider the following 6 factors to to guide you.

Key Takeaways

  • Safety Data Sheets (SDS) contain helpful information in choosing PPE.
  • Perform a hazard or risk assessment and select PPE that is appropriate for the identified hazards.
  • Consider your industry and applicable PPE laws and regulations.
  • Comfort and fit are important in ensuring that workers will wear the PPE.
  • Worker involvement in choosing PPE helps in addressing all hazards and in selecting the most suitable PPE that meets their needs.

#1. SDS (Safety Data Sheets)

Safety Data Sheets include helpful information including the following in helping decide which PPE is suitable based on the type of hazards present in the workplace:

  • Chemical properties
  • Environmental health, physical, and health hazards
  • Protective measures
  • Safety precautions for handling, transporting, and storing chemical

In addition, two sections of the SDS contain appropriate response recommendations including personal protective measures in case of spills or leaks and PPE recommendations for chemical handling:

Section 6: Accidental Release Measures

Section 6 includes responses for small and large spills that significantly impact hazards as well as cleanup and containment practices to prevent/minimize exposure. Aside from these, it may also include recommendations for protective equipment to prevent clothing, eyes, and skin contamination.

Section 8: Exposure Controls/Personal Protection

Section 8 includes exposure limits, personal protective measures, and engineering controls to minimize employee exposure. It contains recommendations for the appropriate types of face, eye, skin, and/or respiratory protection suitable for the type of hazards and potential exposures. It also includes special PPE requirements, respirators, and protective clothing such as the glove material.

NOTE: PPE recommendations from the SDS may not necessarily apply to your workplace. You still need to consider other conditions in the work area including specific tasks being performed that may affect worker exposure risks. It may depend on how you are using the product, how much is being used, and how often it is used.

#2. Hazard or Risk Assessment

In-depth hazard or risk assessment is a more accurate way of selecting workplace-specific PPE. As we&#;ve mentioned, PPE should match the type of hazards in the workplace and provide the right level of protection to workers against these hazards. Collaboration between employers, employees, and other involved people is highly recommended when performing hazard/risk assessments to ensure that all hazards are identified.

Types of hazards may include:

  • Exposure to harmful substances including aerosols, dust, fumes, gases, etc.
  • Flammable and toxic chemicals
  • Hazardous noise
  • Working from heights
  • Slip and trip safety hazards
  • Confined spaces
  • Moving parts of machinery
  • Electrical hazards
  • Biological health hazards (e.g. mold, viruses, blood)
  • Radiation
  • Extreme temperatures
  • Ergonomic hazards

In identifying and assessing hazards, employees and employers should:

  • Collect & review information about existing and potential workplace hazards
  • Perform workplace inspections to identify new and recurring hazards
  • Identify health hazards (chemical, physical, biological, and ergonomic hazards)
  • Investigate reports and incidents thoroughly to identify root causes
  • Consider hazards involving non-routine and emergency situations
  • Determine the likelihood and severity of identified hazards and prioritize corrective actions

Importance of Hazard Assessment in Selecting PPE

One of the &#;root causes&#; of workplace injuries, illnesses, and incidents is the failure to identify or recognize hazards that are present, or that could have been anticipated. A critical element of any effective safety and health program is a proactive, ongoing process to identify and assess such hazards. &#; Recommended Practices for Safety and Health Programs, OSHA

Starting with the effective identification and assessment of hazards in your workplace is the key to ensuring that you choose the right personal protective equipment for the job. In fact, OSHA requires employers to perform a hazard assessment as well as identify and provide appropriate and adequate PPE for their employees.

Eliminating specific hazards or risks can help reduce the needed PPE and cut down on unnecessary costs. You should not heavily rely on PPE.

Once hazards have been identified and it has been determined that PPE is needed, identify the specific types of PPE required such as the material and style.

#3. Industry

OSHA has set different requirements for the general, construction, maritime, and agriculture industries. Make sure that you choose PPE that complies with applicable standards in your industry. Take note that there are specific materials in PPE that can be fatal when used in certain situations. An example is PPE made of HPPE that can melt into your skin at high temperatures which makes it not suitable for tasks dealing with fire.

#4. Fit & Comfort

Employers shall take the fit and comfort of PPE into consideration when selecting appropriate items for their workplace. PPE that fits well and is comfortable to wear will encourage employee use. &#; Personal Protective Equipment, OSHA

According to a study in regarding PPE use among construction workers, around 60% only use PPE during work and main non-use reasons include discomfort and poor fit. Most PPE comes in various sizes, so make sure that you choose one that fits each employee correctly to encourage them to use it. Besides, poor fit may not be able to provide the needed level of protection to workers.

In addition, ensure compatibility when different PPE will be worn together. They should not interfere with each other.

Consider the Climate Too

Too bulky PPE is not comfortable to use in hot environments and can cause fatigue to workers while PPE that is too light in cold climates can lead to poor coordination. These can cause more serious accidents and injuries.

Balance comfort and safety when choosing the right PPE.

#5. Applicable Local, Federal, & State Laws and Regulations

We mentioned earlier that OSHA has different standards for PPE in various industries. However, OSHA requires most PPE to meet the standards set by the American National Standards Institute. Consider other laws and requirements for PPE and your industry in your local area too.

#6. Safety Professionals, Suppliers, Manufacturers, and Even Your Workers Can Also Help You Choose the Right PPE

Many large PPE suppliers and manufacturers have trained staff to help you determine the most suitable PPE for your workplace. But most importantly, workers who will wear the PPE should be involved in the selection process. They know the specific challenges in the workplace and can provide invaluable recommendations regarding what PPE is best suited for their work. Aside from that, involving them in the selection process will make sure that they will wear the PPE that they help choose themselves.

Other Factors to Consider When Choosing PPE

  • Resistance to chemicals based on the duration of work
  • Durability
  • Cost

Take note that PPE will not be effective without the enforcement of health and safety procedures. Aside from proper usage, PPE should be maintained in good condition and replaced when damaged.

Other Important Things to Know About PPE in the Workplace

What is PPE?

According to OSHA:

&#;Personal protective equipment, commonly referred to as &#;PPE&#;, is equipment worn to minimize exposure to hazards that cause serious workplace injuries and illnesses. These injuries and illnesses may result from contact with chemical, radiological, physical, electrical, mechanical, or other workplace hazards.&#;

PPE may include:

  • Gloves
  • Respirators
  • Safety shoes
  • Safety glasses
  • Earmuffs or earplugs
  • Hard hats
  • Coveralls
  • Full body suits
  • Vests

Employer & Employee Obligations Regarding PPE in the Workplace

Employers are required to provide PPE at no cost to their employees when engineering, work practice, and administrative controls are not feasible or don&#;t provide sufficient protection.

OSHA requires employers to:

  • Control hazards in the workplace by performing a hazard assessment
  • Choose PPE that properly fits affected employees
  • Train employees regarding proper PPE usage and care
  • Maintain PPE along with replacement of damaged or worn PPE
  • Review, update, and evaluate the effectiveness of their PPE program periodically

In addition, employees should also:

  • Wear PPE properly
  • Attend PPE training sessions
  • Clean & maintain PPE
  • Inform needed PPE repairs or replacements

PPE Training Requirements

Employers must provide training to employees who are required to use PPE as specified in the OSHA Personal Protective Equipment standard. The training must include:

  • What and when PPE is necessary
  • Proper PPE usage
  • PPE limitations
  • Proper PPE care, maintenance, and disposal 

PPE will be useless when employees do not know how to use and care for them properly. PPE training for employees and employers alike is important to ensure compliance and the effectiveness of the PPE program.

FAQs

What is PPE and how do you determine what PPE to wear?

According to OSHA&#;s definition, Personal protective equipment (PPE) is equipment that workers wear to minimize hazard exposure. Hazard and risk assessment is the first step to determining the best PPE that can provide the right level of protection against the hazards present in the workplace.

What factors should you consider when choosing PPE?

Among the main factors that you should consider when selecting the appropriate PPE for the job include:
&#; Safety Data Sheets (SDS)
&#; Hazard or risk assessments
&#; Industry
&#; Fit & comfort
&#; Applicable laws and regulations
&#; Insights from safety professionals, PPE suppliers and manufacturers, and workers

Why is it important to use PPE correctly in the workplace?

Wearing PPE helps reduce potential accidents, injuries, and fatalities in the workplace. When not worn correctly and without adequate training on its usage, workers may still be exposed to various hazards regardless of how thoroughly chosen the PPE was.

Conclusion

PPE that is specifically chosen to protect workers against workplace hazards can significantly decrease accidents and fatalities that can lead to potential liabilities and business disruptions. More importantly, involving workers in the selection process and choosing comfortable PPE will ensure that employees will wear them properly and receive the level of protection they need.

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