Steel Shot Blasting Media | High Quality Steel Shot Abrasive

29 Apr.,2024

 

Steel Shot Blasting Media | High Quality Steel Shot Abrasive

Description

Our Steel Shot is packaged in 50 lb. bags. Shipping in Ohio is $90 per skid, and there are 40 bags per skid.

Contact us to discuss your requirements of steel shot media. Our experienced sales team can help you identify the options that best suit your needs.

 

SKU 1-9 BAGS 10-19 BAGS 20-29 BAGS 1 TON BAGS S-70 (Smallest) $54.00 $49.00 $44.00 $38.00 S-110 $54.00 $49.00 $44.00 $38.00 S-170 $54.00 $49.00 $44.00 $38.00 S-230 $54.00 $49.00 $44.00 $38.00 S-280 $54.00 $49.00 $44.00 $38.00 S-330 $54.00 $49.00 $44.00 $38.00 S-390 $54.00 $49.00 $44.00 $38.00 S-490 $54.00 $49.00 $44.00 $38.00 S-550 $54.00 $49.00 $44.00 $38.00 S-660 $54.00 $49.00 $44.00 $38.00 S-780 (Biggest) $54.00 $49.00 $44.00 $38.00

For orders over 20 bags, please email sales@ntruddock.com or call (440) 439-4976 to request a quote or place an order.

The Effect Of Abrasive Size On Impact And Coverage

 

Shot Size Pellets Per Round Relative Impact Value 780 8,000 800 660 14,000 500 550 26,000 300 460 45,000 165 390 65,000 100 330 110,000 60 280 210,000 36 230 360,000 22 170 520,000 12 110 1,700,000 5 70 6,000,000 1

Relative Impact Values of Steel Shot Blasting Media

From S-780 to S-280:
Adjacent Sizes (660 vs 550, 390 vs 330, etc.)
Larger Size – Two Thirds More Impact
Smaller Size – Half As Much Impact
Two Sizes Apart (660 vs 460, 390 vs 280, etc.)
Larger Size – Three Times More Impact
Smaller Size – One Third As Much Impact


From S-230 to S-70:
230 vs 170 – 230 Has 80% More Impact
230 vs 110 – 230 Has Four Times More Impact
170 vs 110 – 170 Has 2-1/2 Times More Impact
170 vs 70 – 170 Has 12 Times More Impact
110 vs 70 – 110 Has 5 Times More Impact

 

Chemical Analysis
Carbon .10-.15%
Manganese 1.2 – 1.5%
Silicon .10-.25%
Sulphur .035 Max
Phosphorus .035 Max.

Hardness
40-50 Rc

Density
> 7grams per cc
< 10% Hollows

Abrasive Media Options - MetFin

If your operation is using a centrifugal blast machine for surface cleaning or shot peening, you owe it to yourself to consider using cut wire shot for surface prep applications. Based on the finish required from your shot blast operation, you can choose several different types of abrasive media to achieve your desired result.

The most common abrasive is cast steel shot due to its low initial cost. Alternatives to cast steel shot include cut wire shot and stainless steel cut wire shot.  Cut wire shot provides a longer cycle life and decreased breakdown rates which result in fewer replenishment orders, but the price is higher. Higher priced still is stainless steel cut wire shot, which provides an even longer cycle life and produces excellent results due to its strength and uniformity in cleaning. In applications where ferrous contamination is prohibited, stainless steel cut wire shot is your best choice.  Even though cast shot has a much lower price point than cut wire, cut wire will last significantly longer while providing additional benefits, and might be the best choice for your operation.

Advantages of Cut Wire for Blast Cleaning:

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  • Longer Life
    Two to six times longer cycle life than cast steel shot.
  • Cleaner Environment
    Primarily dustless for cleaner blasting operations
  • Better Results:
    Uniformity and strength yield excellent results
  • Replace Less Often
    Longer lifespan means less inventory to truck in and maintain

Lifespan Gains

Cast steel shot, typically used as the abrasive media in pass through machines, tumble blast machines, spinner hanger machines, reduction descalers, and table blast machine lasts an average of 800 cycles before breaking down and having to be replenished. Cut wire shot, on the other hand, typically lasts 3,000 to 4,000 cycles – and stainless steel cut wire lasts even longer, up to 11,000 cycles – before needing to be replenished.

Productivity Gains

From the perspective of increasing productivity, cut wire shot flows through blast machines better and rounds off nicely over time. This efficiency of throughput can actually improve the operation of your machine over time. Extending the lifespan of capital equipment like tumble blast machines, spinner hanger machines, production descalers and table blast machines represents a real cost savings.

Replenishment Efficiencies

More cycles means less shot to order, ship and handle.  The final landed cost of your shot includes the man-hours spent ordering, shipping, off-loading, inventorying and refilling your blast equipment.  Abrasive cost per cycle combined with carry out loses is what ultimately allows you to determine if the switch from cast steel shot to cut wire is the right financial decision.

Maintenance Savings

There is also a gain to be realized in machine maintenance costs. Cut wire shot particles don’t fracture, producing less dust resulting in less filters to order, lowering your operations costs as well as a creating a cleaner work environment.

Explore the Options

More than just the initial cost should be considered when choosing your abrasive media.  While the initial cost per pound of cast steel shot is less than half the cost of cut wire, the increased volume needed to compensate for the shorter cycle life results in a leveling out effect of the total cost over time. Consider the extended cycle times, improved machine operation, decreased maintenance and lower shipping costs and you may realize that you could gain a lot by using shot with a higher initial cost.  Let us help you decide:  contact us online, or call 860-668-1050. We’ll give you a customized assessment of your operation’s unique needs.

 

 

Cut Stainless Wire – The Right Solution

Recently MetFin was contacted by one of our customers to help them meet a new quality standard for cleanliness on their heat exchanger equipment. They had been using a S170 cast steel shot for years to achieve the desired surface profile but meeting the new quality standard was proving to be difficult.  MetFin recommended a stainless steel cut wire. Switching from the cast steel to stainless cut wire proved to be a relatively easy transition. Once the old shot was removed and the new stainless steel cut wire loaded, the machine was started up with no other adjustments.  While the customer’s motivation had been reducing dust and improving cleanliness to meet the new specification, other benefits quickly became apparent.

 

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