How do you know if you are you using the most effective and efficient protective packaging for your product?
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Learn the differences between all the important protective packaging solutions, and how and when to use each one in our guide.
We've pulled together this helpful guide on the main types of protective packaging materials on the market today to introduce the range of options available, and help you identify the right solution for your packaged product.
Loose void fill products are primarily for using as the name implies, for filling larger voids in packages where the product is significantly smaller than the box or there are multiple products to be packaged together in one box. While it holds some protective properties it is not designed ultimately for product protection and still allows for a degree of movement and migration within the box and so is best used with products that are not very fragile or easily broken or damaged.
The main types of void fill are:
These products are relatively cheap, extremely lightweight and can work well for irregularly shaped products.
Crumpled Kraft paper can be used as both a void fill and as protective packaging product for light to medium weight non fragile items. The level of protection varies with the weight of paper used and how it is crumpled.
This is more environmentally friendly than its plastic alternatives. It is versatile and uses less space than the Loosefill mentioned before.
Shredded corrugated card is another product like paper that can be used as both void fill and for its shock absorbent protective qualities again on light to medium weighted products that are not too fragile. The added benefit of this though is that it can be made out of your own cardboard waste packaging! Making it a super environmentally friendly option.
There are a variety of cardboard shredders on the market that vary based on the type of void fill properties you want and the amount of cardboard you want to process. While they will make up their cost in not having to purchase materials it would be wise to choose an energy efficient one to maximise on its environmental benefits.
Is probably one of the best known protective packaging materials and much loved for its therapeutic benefits of bubble popping. It is still widely used as it provides a versatile cushioning with high shock absorbing qualities. Smaller 10mm bubble wrap is good for smaller product wrapping while 20/25mm bubble wrap is more suitable to larger products.
The benefits of using bubble wrap include its versatility, and the fact that it can be used to wrap a variety of different sized and shaped products and it's clean and lightweight.
After you&#;ve put care into every aspect of your product, you&#;ll want to ensure your packages arrive safely, and with a great unboxing experience. Thankfully, the world of protective packaging is no longer limited to virgin bubble wrap® and plastic air pillows.
Here, we describe eco-friendly void fill and cushioning options that support four different protecting functions:
Individual product protection
What it is: Die cut honeycomb paper that ships flat and is expanded through a dispenser that creates cushioning that can be molded around your products for protection and beautiful presentation. Curbside recyclable and naturally biodegradable.
Great for: Glass bottles, pottery, art pieces, candles, glassware, books that may be subject to edge crush concerns, and more. GreenWrap work really well for companies who sell a variety of fragile goods, all of which are differently sized, that need individual wrapping and protection.
Did You Know? If your company goes through 20 or more cases of GreenWrap each year, consider going with a manual, refillable dispenser instead. Click here to learn more.
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Contact us to discuss your requirements of Shock-Resistant Packaging Solutions. Our experienced sales team can help you identify the options that best suit your needs.
Individual product protection
What it is: Lightweight honeycomb sleeve that ships flat, and then easily expands to be wrapped around fragile items such as glassware, beauty products, and more. Made with at least 76% recycled content, curbside recyclable and naturally biodegradable.
Great for: Glass bottles, candles, glassware, dishware, and more. Flexi-Hex is a great solution for companies that sell consistently sized items that each need individual wrapping and protection. Flexi-Hex is more operationally efficient than GreenWrap; however, the existing sizes must work for your business. Additionally, it does not provide top and bottom product protection, so consider adding one of the below cushioning or void fill options.
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Void Fill (Bracing, Blocking)
What it is: Packaging paper arrives in rolls (24&#; in length and 9&#; diameter rolls). Just tear off the length you need, scrunch it up, and use it to fill empty spaces in your shipping boxes. This type of void fill provides blocking and bracing support within a box, preventing your products from moving side to side or up and down. Our packaging paper is 100% recycled, curbside recyclable and naturally biodegradable. Some companies also use packaging paper to wrap products, providing light denting and scuffing protection.
Great for: Any company that ships in boxes that have excess space. Even the best fitted box will often have empty space to fill, based on how your products are shaped and how many products are being sent in an individual box. Packaging paper also allows one company that sells a variety of SKUs to comfortably and sustainably ship using a streamlined set of shipping box sizes.
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Individual Product Protection, Void Fill, Cushioning
What it is: Shredded corrugated sheets (available in 1/4", 1/2" and 3/4" thicknesses) that can be laid down on the bottom or top of a shipping box for cushioning, or can be scrunched up to be used as void fill within shipping boxes. 100% recycled, curbside recyclable and naturally biodegradable.
Great for: Companies that ship fragile items or items that may be subject to edge crush and need to lay down a cushioning nest at the bottom, top or sides of their shipping boxes. Corrugated bubble can also be used to fill small amounts of empty space in boxes. Finally, corrugated bubble can also be wrapped around individual products to prevent them from damaging each other in transit. Note that this product may bring a small amount of corrugated dust with it.
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Cushioning
What it is: Shredded indented Kraft packaging paper that can be scrunched up and laid into a shipping box to provide basic cushioning. 100% recycled, curbside recyclable and naturally biodegradable.
Great for: Companies that ship a variety of items in small boxes and need to lay down a cushioning and decorative nest at the bottom. While ornament shred does not provide as much cushioning and protection as corrugated bubble, it is more decorative and aesthetically pleasing. Because of this, ornament shred is typically paired with presentation style boxes, such as Literature Mailers and Tab Locking boxes.
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Dust Protection
What it is: Thin, lightly calendared paper that can be used to wrap individual items to protect them from smudges or dust while also creating a beautiful presentation. 100% recycled, either curbside recyclable or compostable (depending on the municipality), and naturally biodegradable.
Great for: Wrapping books, frames, apparel, soap, jewelry, accessories, and more. We recommend tissue paper for products that don&#;t need damage or edge crush protection, but that you want to protect from dust and want to present beautifully.
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